Eco-Type Gauging Hatch

Eco-Type Gauging Hatch

Eco-Type Gauging Hatch — DN200, ASME B16.5 Class 150 RF

The WANAN eco-type gauging hatch is a vapour-tight gauging port for atmospheric storage tanks. It lets the operator gauge liquid level, measure water bottom, take a temperature reading or draw a sample without releasing product vapour to atmosphere — protecting both the environment and the people working on the tank roof from hydrocarbon exposure.

The body is a single ductile iron casting with an ASME B16.5 Class 150 raised-face flange. The cover is counter-weighted and spring-assisted: it opens through a 90° arc, stays open while the tape is lowered, and closes onto a PTFE seat to restore the vapour seal. Every hatch is tightness-tested at +6 000 Pa before delivery.

DN200 (8″)
Nominal size
CL150 RF
ASME B16.5 flange
+6 000 Pa
Tightness test
SS304 / PTFE
Wetted trim

Why replace an open gauge hatch?

Every open gauging hatch on a tank roof is an uncontrolled vapour connection. Hydrocarbons escape each time the cover is lifted for a level reading, a water-bottom check or a sample, and the vapour cloud collects around the operator’s position on the roof. Beyond the product loss, that leakage is the usual cause of odour complaints around tank farms and of failures in emission inspections.

The eco-type hatch closes that path. The cover seals on a PTFE gasket, the guide slot lets the tape pass without propping the cover open, and the counterweight keeps the cover clear of the operator’s hands during the measurement. The result is a gauging point that behaves like a closed system in normal service, while remaining as quick to use as an open hatch.

Construction and working principle

The lower body carries the tank flange and the seating face. A PTFE gasket sits in the body groove and a matching PTFE cover seal is recessed into the cover plate, so the two sealing faces close metal-to-PTFE rather than metal-to-metal. The cover plate hinges on a swivel shaft with a lifting spindle; a counterweight and an SS304 chain hold it open through the full 90° arc. The slide slot in the cover is sized for standard gauging tapes and sampling bottles, and a guide plate keeps the tape centred on the dip point.

Because the wetted parts are SS304 and PTFE, the hatch suits crude oil, gasoline, diesel, jet fuel, solvents, aromatics and alcohols, as well as corrosive service where a painted carbon steel hatch would degrade. The ductile iron body provides the flange stiffness and impact resistance needed on a tank roof at a fraction of the cost of a fully stainless body.

Technical specifications

ParámetroEspecificaciones
ProductoEco-type gauging hatch (vapour-tight gauge hatch cover)
Nominal sizeDN200 (8″), other sizes on request
FlangeASME B16.5 Class 150 raised face, 8-Φ22 bolt holes; JIS / DIN / EN on request
Tightness+6 000 Pa air test on every unit, no leakage permitted
Body / cover materialDuctile iron body and cover plate, stainless steel wetted trim
Wetted trimSS304 guide plate, slide slot, chain, hinge and fasteners; PTFE seat and cover seal
Cover opening90° arc, counter-weighted, spring assisted, chain retained
Cover OD / neck ODΦ345 mm / Φ298.5 mm
Dimensiones totalesL 660 mm × H 340 mm
ServicioAtmospheric storage tanks — crude, gasoline, diesel, jet fuel, solvents, aromatics, alcohols
Drawing referenceHN-2021-A

Component materials

ArtículoComponenteMaterial
1 / 6Body (lower) / cover plateDuctile iron
2 / 4Body gasket / cover sealPTFE
3 / 9Handwheel / swivel shaftDuctile iron
5 / 7 / 8Seal cover / slide slot / lifting spindleSS304
10Valve plug with O-ring, Φ10Ductile iron
11 / 12 / 14 / 15 / 16 / 17 / 18Guide plate, swivel shaft, retaining ring, pin Φ4×20, chain, plug, housingSS304
13Wheel axle M12×90Steel, zinc plated

Other sizes, materials and flange standards can be quoted on request.

Where it is used

  • Refinery and terminal tank farms — fixed roof and floating roof tanks handling crude oil, gasoline, diesel and jet fuel.
  • Petrochemical and chemical storage — solvents, aromatics, alcohols and other volatile products where vapour release must be controlled.
  • New tank construction — supplied as the roof gauging nozzle closure, matched to the nozzle flange schedule.
  • Retrofit of open hatches — replacement of leaking or non-sealing gauging hatches during tank turnaround, without modification of the roof nozzle.

Instalación

  1. Mount the hatch vertically on the tank roof gauging nozzle — mating flange ASME B16.5 Class 150 RF, DN200.
  2. Tighten the eight bolts evenly in a cross pattern so that the PTFE gasket is compressed uniformly around the full face.
  3. Check that the cover swings freely through its full arc, that the counterweight holds it open, and that the chain is correctly anchored to the body.
  4. Carry out a leak check at the flange joint and around the cover seal before the tank is put back into service.

Funcionamiento y mantenimiento

  1. Release the latch and lift the cover — the counterweight holds it open through 90°.
  2. Lower the gauging tape or sampling bottle through the slide slot; the guide plate keeps the tape centred on the dip point.
  3. Gauge level, measure water bottom, take temperature or draw the sample as required.
  4. Close the cover firmly after each operation so that the PTFE seal is re-established.
  5. Inspect the PTFE gasket and cover seal at each tank inspection and replace them if they are cut, compressed or contaminated.

Preguntas frecuentes

What is the difference between an eco-type gauging hatch and a standard gauge hatch?

An eco-type hatch seals on a PTFE gasket and is tested for tightness at +6 000 Pa, so vapour cannot escape when the cover is closed. A conventional open hatch has a loose cover and vents the tank continuously; it cannot pass an emission inspection on a volatile product.

Does the hatch interfere with level gauging or sampling?

No. The slide slot in the cover is sized for standard gauging tapes and sampling bottles, and the guide plate keeps the tape centred. The counterweighted cover stays open through 90° so the operator has both hands free for the measurement.

Which flange standard is supplied as standard?

ASME B16.5 Class 150 raised face, DN200, with 8-Φ22 bolt holes — 660 mm overall length, 340 mm overall height. JIS, DIN and EN drilling, other sizes and other body materials are available on request.

Can the hatch be fitted to an existing tank?

Yes, provided the roof nozzle flange matches ASME B16.5 Class 150 RF. The hatch is bolted onto the existing nozzle during a tank shutdown; no work inside the tank is needed.

What materials are in contact with the product vapour?

SS304 for the guide plate, slide slot, chain, hinge parts and fasteners, with PTFE for the body gasket and cover seal. The ductile iron body is not exposed to the product because the PTFE gasket seals against the flange face.

Solicitar un presupuesto

Send us the tank size, roof nozzle flange standard, product handled and the quantity required, and we will return a model code, dimensional drawing and price. A two-page product data sheet with the full component and dimension tables can be downloaded here: Eco-Type Gauging Hatch — Product Data Sheet (PDF).

Correo electrónico: info@wanantec.com · Tel.: +86-27-8194-8788 · Ponte en contacto con nuestro equipo de ingeniería

Productos relacionados

PREGUNTAS FRECUENTES

Un muestreador de circuito cerrado es un dispositivo de seguridad que se utiliza para recoger muestras de líquido de tuberías o depósitos de almacenamiento sin exponer a los operarios a sustancias químicas peligrosas. Los muestreadores de circuito cerrado de Wanan cumplen con la norma API MPMS 8.2 y cuentan con un diseño sellado que devuelve el fluido de purga al proceso, lo que elimina las emisiones de COV.

Los supresores de llama Wanan cuentan con la certificación según las normas ISO 16852, ATEX (Directiva europea sobre atmósferas explosivas) y EN 12874. Proporcionamos informes de ensayos de tipo para los grupos de gases IIA, IIB e IIC. Todos los productos se fabrican en nuestras instalaciones certificadas según la norma ISO 9001:2015.

Sí. Wanan Technology es un proveedor homologado y registrado de Sinopec, PetroChina, CNOOC (China), ExxonMobil, Lukoil (Rusia), ENI (Italia), KazMunayGas (Kazajistán) y PDVSA (Venezuela), entre otros.

Wanan Technology cuenta con plantas de fabricación en Alemania, EE. UU. y China. Además, disponemos de centros de almacenamiento y de atención al cliente en los Emiratos Árabes Unidos para atender a los clientes de Oriente Medio y de todo el mundo con entregas rápidas.

El muestreador hermético de Wan’an Technology es adecuado para situaciones de muestreo de líquidos que impliquen medios tóxicos y peligrosos en los sectores petroquímico, del gas natural, de refinería de petróleo y de parques de tanques. Cumple con las normas API MPMS 8.2, evita que los operarios entren en contacto con sustancias peligrosas y cumple los requisitos de HSE en materia de emisiones medioambientales.

R: Los productos estándar se envían en un plazo de 2 a 4 semanas a partir de la confirmación del pedido. Las soluciones a medida suelen requerir entre 6 y 8 semanas, dependiendo de la complejidad de las especificaciones. Para proyectos urgentes, ofrecemos producción acelerada previa solicitud: ponte en contacto con nuestro equipo de ventas indicándoles tus plazos y elaboraremos un calendario.

R: Nuestros productos cumplen con las principales normas internacionales, entre las que se incluyen la ISO 3170 (muestreo de hidrocarburos), la API MPMS 8.1/8.2, la ATEX para atmósferas explosivas, la ASME y la EAC. Los cilindros de muestreo cuentan con las certificaciones DOT y TPED. Con cada pedido proporcionamos toda la documentación de certificación y los certificados de ensayo de los materiales.

R: Sí. Ofrecemos unidades de muestra con fines de evaluación. Una vez aprobada la solicitud, enviamos una o dos unidades para que puedas comprobar la compatibilidad con tu aplicación, los materiales y las condiciones del lugar de instalación antes de comprometerte a realizar un pedido al por mayor. Pueden aplicarse gastos de envío en función del destino.